Cost- and throughput time-optimised, energy-efficient standard machine

Very good price-performance ratio

High availability, process safety, reliability, productivity and flexibility

THE COST-OPTIMIZED ALL-ROUNDER

The universal cylindrical grinding machine KELLENBERGER 10 is a cost- and cycle-time-optimized, energy-efficient standard machine that stands out with its excellent price-performance ratio. It offers high availability, process reliability, and consistent performance. At the same time, it ensures productivity, flexibility, and easy retooling. With a center height of 200 mm, a center width of 1,000 mm, and generous axis strokes of 365 mm (X-axis) and 1,150 mm (Z-axis), the machine accommodates a wide range of workpieces weighing up to 100 kg.

Advanced Technical Features

A key highlight of the machine is the automatic 1° indexing axis, which ensures high positioning accuracy. Additionally, it is equipped with a grinding head featuring two external grinding wheels, each with a diameter of 500 mm, providing flexibility with primary and secondary wheels. The direct-drive internal grinding spindles achieve speeds of up to 60,000 rpm, enhancing the machine’s efficiency for complex grinding tasks.

Extensive Retrofit Options

Thanks to its modular design, the KELLENBERGER 10 can be customized with various options. Available upgrades include a tailstock, active longitudinal positioning, as well as lead-in and balancing sensors. Extended dressing options are also available, making the machine adaptable to a variety of manufacturing requirements.

User-Friendly Operation and Quick Commissioning

The KELLENBERGER 10 is equipped with the cost-optimized FANUC 0i-F Plus control system. Its 19-inch touchscreen and innovative BLUE Solution software enable intuitive programming, even for inexperienced operators. Additionally, the hook machine design ensures fast and efficient commissioning, reducing setup times significantly.

FEATURES AND OPTIONS

  • Value for money – unrivalled value for performance and function in the market
  • BLUE Solution software on a 19″ touchscreen
  • Guided programming and retooling, even for inexperienced operators
  • The standard machine for beginners and experts in precision grinding
  • Designed for workpieces smaller than Ø 400 mm x 1000 mm
  • Between centres up to 100 kg, overhung up to 80 kg

CONTROL AND SOFTWARE

The KELLENBERGER 10 is equipped with the FANUC Oi-F Plus:

  • FANUC i-F Plus with 19″ touch display
  • Intuitive operation thanks to BLUE Solution with OBJECT Guide and ISO Guide
  • Clear, self-explanatory screen pages
  • Integrated technology calculator
  • Online operating and maintenance instructions

SUPPORT AND RESOURCES

TECHNICAL DATA KELLENBERGER 10

Specifications
Centre width
1'000 mm
Centre height
200 mm
Workpiece diameter
< 400 mm
Workpiece weight
100 kg
Load when working with a chuck
100 Nm
Supply voltage
400 V / 460 V
Power consumption depending on the equipment
40 A
Length x width
3.4m x 2.2m
Total weight
4'100 kg
Table / slide Z-axis
Travel range
1'150 mm
Feed rate Speed
20'000 mm/min
Scale resolution
0.05 µm
Cross slide X-axis
Path
365 mm
Feed rate Speed
10'000 mm/min
Scale resolution
0.05 µm
Turned parts B1
Swivelling range
240 degree
Swivel speed
5.5 1/min
Automatic indexing Resolution
1 degree
Encoder resolution
n.a
Turned parts B2
Swivel range
n.a
Swivel speed
n.a
Automatic indexing Resolution
n.a
Encoder resolution
n.a
Grinding head
Type
Universal
External Grinding
Grinding wheel dimensions
Ø 400 x 63 mm / Ø 500 x 80 mm
Drive motor Water-cooled
7.5 kW
Power Peripheral speed
50 m/s
Internal Grinding
Bore of the holder
Ø 150 mm
max. power HF spindles
7.5 kW
max. rotational speeds
60'000 min-1
Workpiece headstock
Type
Standard 100
Speed range
1 - 1'000 min-1
Mounting cone
MT5
External short taper ISO 702-1
Size 5
Roundness accuracy for fly grinding
0.4 / 0.2 μm
Encoder resolution
n.a.
Precision adjustment
± 1.5"
Tailstock
Mounting cone
MT4
Stroke
49 mm
Fine adjustment
± 30 μm
CNC control
Manufacturer / Type
Fanuc 0i-F
Machine operation
HMI
BLUE Solution
Software modules
Tool management
Option
Global dresser
Option
Global calibration
Option
Tool type Cup wheel
Option
Tool correction
Option
AppOutOfRound (CAPTO)
n.a.
gSHAPE (with DXF import)
Option
Measurement of tool holder with gSET
n.a
Out of round grinding
n.a
Jig grinding
n.a

PRODUCT COMPETENCE

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