Cost- and throughput time-optimised, energy-efficient standard machine

Very good price-performance ratio

High availability, process safety, reliability, productivity and flexibility

THE COST-OPTIMIZED ALL-ROUNDER

The KELLENBERGER 10 is a cost- and cycle time-optimized, energy-efficient standard machine with a very good price-performance ratio that covers a wide range of parts. The machine can be retrofitted with a wide range of options, including a second external grinding wheel, a tailstock, active longitudinal positioning, gating and balancing sensors.

The KELLENBERGER 10 is a cost- and throughput time-optimized, energy-efficient standard machine with a very good price-performance ratio. The machine is characterized by high availability, process safety, reliability, productivity and flexibility, as well as easy retooling.  The KELLENBERGER 10 with a center height of 200 mm, center width of 1,000 mm and generous X and Z axis strokes of 365 mm and 1,150 mm covers a wide range of workpieces weighing up to 100 kg.

The automatic 1° indexing axis with high positioning accuracy, the grinding head for 2 external grinding wheels with ø 500 mm, as main and secondary wheel, and the direct-drive internal grinding spindles up to 60,000 rpm are further features. The machine can be equipped with a wide range of options, including a tailstock, active longitudinal positioning, lead-in and balancing sensors and extended dressing options.

The KELLENBERGER 10 is equipped with the cost-optimized FANUC 0i-F plus control system with 19” touchscreen and the innovative BLUE Solution software, which enables even inexperienced operators to program quickly and intuitively. Designed as a hook machine, it enables fast, efficient commissioning.

FEATURES AND OPTIONS

  • Value for money – unrivalled value for performance and function in the market
  • BLUE Solution software on a 19″ touchscreen
  • Guided programming and retooling, even for inexperienced operators
  • The standard machine for beginners and experts in precision grinding
  • Designed for workpieces smaller than Ø 400 mm x 1000 mm
  • Between centres up to 100 kg, overhung up to 80 kg

CONTROL AND SOFTWARE

The KELLENBERGER 10 is equipped with the FANUC Oi-F Plus:

  • FANUC i-F Plus with 19″ touch display
  • Intuitive operation thanks to BLUE Solution with OBJECT Guide and ISO Guide
  • Clear, self-explanatory screen pages
  • Integrated technology calculator
  • Online operating and maintenance instructions

SUPPORT AND RESOURCES

TECHNICAL DATA K0010

Specifications
Centre width
1'000 mm
Centre height
200 mm
Workpiece diameter
< 400 mm
Workpiece weight
100 kg
Load when working with a chuck
100 Nm
Supply voltage
400 V / 460 V
Power consumption depending on the equipment
40 A
Length x width
3.4m x 2.2m
Total weight
4'100 kg
Table / slide Z-axis
Travel range
1'150 mm
Feed rate Speed
20'000 mm/min
Scale resolution
0.05 µm
Cross slide X-axis
Path
365 mm
Feed rate Speed
10'000 mm/min
Scale resolution
0.05 µm
Turned parts B1
Swivelling range
240 degree
Swivel speed
5.5 1/min
Automatic indexing Resolution
1 degree
Encoder resolution
n.a
Turned parts B2
Swivel range
n.a
Swivel speed
n.a
Automatic indexing Resolution
n.a
Encoder resolution
n.a
Grinding head
Type
Universal
External Grinding
Grinding wheel dimensions
Ø 400 x 63 mm / Ø 500 x 80 mm
Drive motor Water-cooled
7.5 kW
Power Peripheral speed
50 m/s
Internal Grinding
Bore of the holder
Ø 150 mm
max. power HF spindles
7.5 kW
max. rotational speeds
60'000 min-1
Workpiece headstock
Type
Standard 100
Speed range
1 - 1'000 min-1
Mounting cone
MT5
External short taper ISO 702-1
Size 5
Roundness accuracy for fly grinding
0.4 / 0.2 μm
Encoder resolution
n.a.
Precision adjustment
± 1.5"
Tailstock
Mounting cone
MT4
Stroke
49 mm
Fine adjustment
± 30 μm
CNC control
Manufacturer / Type
Fanuc 0i-F
Machine operation
HMI
BLUE Solution
Software modules
Tool management
Option
Global dresser
Option
Global calibration
Option
Tool type Cup wheel
Option
Tool correction
Option
AppOutOfRound (CAPTO)
n.a.
gSHAPE (with DXF import)
Option
Measurement of tool holder with gSET
n.a
Out of round grinding
n.a
Jig grinding
n.a

PRODUCT COMPETENCE

Request

I am interested in a KELLENBERGER machine


     
     

    Download

    Download brochure1203_Kellenberger10 A4_EN