Universal Cylndrical Grinding machine: Wide range of configuration options for a wide variety of sanding operations

Covers a wide range of workpieces up to 150 kg

High drive power of the grinding disc ensures high productivity

Flexible for maximum customer orientation

The universal cylindrical grinding machine KELLENBERGER 100 offers many configuration options, making it ideal for various grinding operations and enabling strong customer focus. Thanks to its versatility, this machine is designed to meet a wide range of precision grinding needs across industries.

Exceptional Versatility for Various Applications

With a center height of 200 mm and center widths of 600/1,000 mm, the KELLENBERGER 100 can handle a diverse range of workpieces. Moreover, its X-axis strokes of 365 mm and Z-axis strokes of 750/1,150 mm expand its application possibilities. The machine processes workpieces weighing up to 150 kg, making it suitable for many industrial tasks. Additionally, the automatic 1° indexing axis ensures high positioning accuracy, while direct-drive internal grinding spindles reach speeds of up to 90,000 rpm. These features collectively enhance the machine’s flexibility and precision.

High Productivity and Accuracy

The large grinding wheel drive power significantly boosts productivity, ensuring consistent performance even under demanding conditions. Furthermore, the new Z-guide plays a crucial role in improving profile accuracy. For non-circular grinding tasks, the C-axis with direct drive ensures even greater precision, making the KELLENBERGER 100 a reliable choice for challenging operations.

Technical Highlights of the KELLENBERGER 100

Key features include a compact grinding head with 10 variants, offering 11.5 kW drive power and a 500 mm grinding wheel with speeds of up to 63 m/s. HF spindles for internal grinding are available in diagonal or tandem arrangements. Moreover, the machine includes a collision-free universal head with three tool positions and one measuring position. The newly designed measuring probe arrangement eliminates the swivel mechanism, thereby improving measuring accuracy. In addition, the synchronous tailstock allows for complete machining of shafts without a driver, enabling workpieces to be fully processed over their entire length.

User-Friendly Design and Advanced Technology

The reinforced casing supports larger grinding wheel diameters for internal grinding, enhancing the machine’s overall performance. Meanwhile, operator guidance is simplified through an intuitive 19″ touchscreen interface powered by the FANUC 31i-B CNC control system. Finally, the innovative BLUE Solution software ensures even inexperienced operators can quickly and intuitively program grinding tasks, making operations both efficient and user-friendly.

By combining advanced technology, flexibility, and user-centric design, the KELLENBERGER 100 universal cylindrical grinding machine delivers exceptional performance tailored to meet diverse industrial needs.

FEATURES AND OPTIONS

  • Value for money – unrivalled value for performance and function in the market
  • BLUE Solution software on a 19″ touchscreen
  • Guided programming and retooling, even for inexperienced operators
  • The standard machine for beginners and experts in precision grinding
  • Designed for workpieces smaller than Ø 400 mm x 1000 mm
  • Between centres up to 100 kg, overhung up to 80 kg

CONTROL AND SOFTWARE

The KELLENBERGER 100 is equipped with the FANUC 31i-B:

  • FANUC 31i-B with 19″ touch display
  • Intuitive operation thanks to BLUE Solution with OBJECT Guide and ISO Guide
  • Clear, self-explanatory screen pages
  • Integrated technology calculator
  • Online operating and maintenance instructions

SUPPORT AND RESOURCES

Technical data

K0100
Characteristics
Centre width (workpiece length)
600 / 1'000 mm
Centre height
200 / 250 mm
Workpiece diameter
< 400 / <500 mm
Workpiece weight
100 / 150 kg
Load when working with a chuck
100 / 200 Nm
Supply voltage
400 / 460 V
Power consumption depending on the equipment
35 A - 80 A
Length x width
2.7m x 2.2m / 3.4m x 2.2m
Total weight
3'600 / 4'100 kg
Table / slide Z-axis
Travel range
760 / 1'150 mm
Feed rate Speed
20 000 mm/min
Scale resolution
0.05 µm
Cross slide X-axis
Travel range
365 mm
Feed rate Speed
10'000 mm/min
Scale resolution
0.05 µm
Turned parts B1
Swivel range
280 degree
Swivel speed
19.5 1/min
Automatic indexing Resolution
1 degree
Encoder resolution
0.00001 degree
Turned parts B2
Swivel range
n.a.
Swivel speed
n.a.
Automatic indexing Resolution
n.a.
Encoder resolution
n.a.
Grinding head
Type
Universal / Diagonal
External Grinding
Grinding wheel dimensions
Ø 400 x 63 mm / Ø 500 x 100 mm
Drive motor Water-cooled
11.5 kW
Power Peripheral speed
50 / 63 m/s
Internal Grinding
Bore of the holder
Ø 150 mm
Max. power HF spindles
15 kW
Max. rotational speeds
90 000 min-1
Workpiece headstock
Type
Standard 100 / Direct 150
Speed range
1 - 1 000 min-1
Mounting cone
MT5
External short taper ISO 702-1
Gr. 5 / Gr. 5
Roundness accuracy for fly grinding
0.4 / 0.2 μm
Encoder resolution
0.0001 degree
Precision adjustment
± 1.5"
Tailstock
Mounting cone
MT4
Stroke
49 mm
Precision adjustment
±30 / ±75 µm
CNC control
Manufacturer / Type
Fanuc 31i-B
Machine operation
HMI
BLUE Solution
Software modules
Tool management
Standard
Global dresser
Standard
Global calibration
Standard
Tool type Cup wheel
Standard
Tool correction
Standard
AppOutOfRound (CAPTO)
Option
gSHAPE (with DXF import)
Option
Measurement of tool holder with gSET
Standard
Out of round grinding
Option
Jig grinding
Option

Product competence

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