The All Rounder: Powerful performance, smart pricing

The KELLENBERGER K10 is a universal precision grinding machine that combines highest accuracy, flexibility and productivity in a compact design. Developed for demanding manufacturing tasks, it offers state‑of‑the‑art grinding technology, a well‑engineered Kellenberger machine concept and a powerful control and software environment. Thanks to the integrated loader interface, the K10 is ideally prepared for automated production processes as well as cost‑effective single‑part and batch production.

The universal grinding head of the KELLENBERGER K10 provides maximum flexibility for demanding grinding applications. It accommodates two external grinding wheels Ø 500/400 mm as main and auxiliary wheels and also features a direct‑driven high‑frequency internal grinding spindle. The spindle is available in two speed ranges of 6,000–40,000 rpm and 10,000–60,000 rpm, covering a wide spectrum of internal and external grinding operations.

The continuous Kellenberger table profile allows flexible mounting of all standard and optional setups. A key feature of the K10 is the low‑maintenance energy supply via table interfaces. The dresser interface running along the entire length of the rear side of the table significantly reduces setup time while expanding dressing possibilities. The prepared loader interface enables simple integration of external handling and loading systems, further increasing productivity.

For extended machining capabilities, the KELLENBERGER K10 offers generously dimensioned X and Z axis travels of X = 365 mm and Z = 1,150 mm. The highly accurate, low‑maintenance linear guides on the X axis and the proven V‑flat slideways on the Z axis are equipped with optical absolute linear measuring systems, ensuring maximum precision and long‑term stability.

The B axis is designed as an automatic indexing axis with 1° increments, providing high positioning accuracy and a swivel range of +30° to –210°. This enables flexible multi‑surface machining and efficient handling of complex grinding tasks.

The KELLENBERGER K10 is equipped with the powerful Fanuc 0i‑TFP control system. The 19‑inch touch control panel, combined with the intuitive Kellenberger operator interface, ensures safe, efficient and user‑friendly machine operation.

The BLUE Solution software, featuring Object Guide, ISO Guide and DXF import, enables fast programming and quick changeovers, even for less experienced operators. The software is continuously enhanced with innovative features for process optimization, including the gTOUCH acoustic emission sensor, the gBALANCE semi‑automatic balancing system, as well as recent program extensions such as gMEASURE quality measurement control and gTIME grinding time monitoring for stable, efficient and reproducible grinding processes.

FEATURES AND OPTIONS

  • Value for money – unrivalled value for performance and function in the market
  • BLUE Solution software on a 19″ touchscreen
  • Guided programming and retooling, even for inexperienced operators
  • The standard machine for beginners and experts in precision grinding
  • Designed for workpieces smaller than Ø 400 mm x 1000 mm
  • Between centres up to 100 kg, overhung up to 80 kg

CONTROL AND SOFTWARE

The KELLENBERGER K10 is equipped with the FANUC 0i-F Plus:

  • FANUC0i-F Plus with 19″ touch display
  • Intuitive operation thanks to BLUE Solution with OBJECT Guide and ISO Guide
  • Clear, self-explanatory screen pages
  • Integrated technology calculator
  • Online operating and maintenance instructions

SUPPORT AND RESOURCES

TECHNICAL DATA

Specifications
Centre width
1'000 mm
Centre height
200 mm
Workpiece diameter
< 400 mm
Workpiece weight between centers
100 kg
Load when working with a chuck
100 Nm
Supply voltage
400 V / 460 V
Power consumption depending on the equipment
40 A
Length x width
3.4m x 2.2m
Total weight
4'100 kg
Table / slide Z-axis
Travel range
1'150 mm
Feed rate Speed
20'000 mm/min
Z axis scale resolution
0.00001 mm
Cross slide X-axis
Path
365 mm
Feed rate Speed
10'000 mm/min
X axis scale resolution
0.00001 mm
Turned parts B1
Swivelling range
240 degree
Swivel speed
5.5 1/min
Automatic indexing Resolution
1 degree
Encoder resolution
n.a
Turned parts B2
Swivel range
n.a
Swivel speed
n.a
Automatic indexing Resolution
n.a
Encoder resolution
n.a
Grinding head
Type
Universal
External Grinding
Grinding wheel dimensions
Ø 400 x 63 mm / Ø 500 x 80 mm
Drive motor Water-cooled
7.5 kW
Power Peripheral speed
50 m/s
Internal Grinding
Bore of the holder
Ø 150 mm
max. power HF spindles
7.5 kW
max. rotational speeds
60'000 min-1
Workpiece headstock
Type
Standard 100
Speed range
1 - 1'000 min-1
Mounting cone
MT5
External short taper ISO 702-1
Size 5
Roundness accuracy for fly grinding
0.4 / 0.2 μm
Encoder resolution
n.a.
Precision adjustment
± 1.5"
Tailstock
Mounting cone
MT4
Stroke
49 mm
Fine adjustment
± 30 μm
CNC control
Manufacturer / Type
Fanuc 0i-F
Machine operation
HMI
BLUE Solution
Software modules
Tool management
Option
Global dresser
Option
Global calibration
Option
Tool type Cup wheel
Option
Tool correction
Option
AppOutOfRound (CAPTO)
n.a.
gSHAPE (with DXF import)
Option
Measurement of tool holder with gSET
n.a
Out of round grinding
n.a
Jig grinding
n.a

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