Vertical Machining Center
M8* 700 compact machining centers provide you with morechoices to meet yourvariousand special needs.
*The KELLENBERGER M8 is distributed through its own dedicated sales organization, which also includes a service network operating to Kellenberger standards.
Shorten the machining cycle and reduce the non-cutting time
Excellent static accuracy and Machining Accuracy
Extend tool life and improve heavy cutting capabilities
Innovative tool management function
Mold processing has always been one of the most challenging applications to test the performance of CNC systems.With the SINUMERIK 828D with the “Advanced Surface” function, this challenge can be fully met.This function is a unique calculation method designed to improve the surface quality of the workpiece while significantly reducing the processing time.The new “pre-reading” algorithm comprehensively considers the entire processing path, so as to ensure that the surface of the workpiece is smooth when the mold prngram is executed for a short period of approximation
Kellenberger designed new generation M8* machines to satisfy the most demanding production and precision component machining requirements in the Aerospace,Automotive, Mold&Die, Power engineering and Oil/gas industries.
*The KELLENBERGER M8 is distributed through its own dedicated sales organization, which also includes a service network operating to Kellenberger standards.
Kellenberger adopt ISO I 0791/ISO 230-2 standard in machine assembly process, control each machine performance at best-in-class with Laser accuracy compensation and Ballbar interpolate compensation.
X/Y/Z-axis PositioningAccuracy in FullTravel: 0.006mm
X/Y/Z-axis PositioningAccuracy in FullTravel: 0.003mm
XY-axis Circular Interpolation (Ballbar) 4µm
NAS979 Trail Cutting Example
Parallelism Sµm Perpendicularity 6µm
Highly engineered machine base manufactured from high quality grey cast iron, verified with FEA, heavily ribbed throughout to ensure high overall rigidity and thermal stability.
Over-sized 45mm high-quality, high rigid roller-type linear guideways, equip with heavy-du-ty slide block, provide great positioning accuracy and superior heavy cutting performance-very low friction and high stiffness for long machine life.
Best-in-class Z-axis design, 650mm large travel, distance from spindle nose to work table upto 150mm to 800mm, provide extremely wide working area for mostly application, support up to 4th axis rotary tableup to IS”, no Z-axis raiser required.
Enhanced bearing housing and motor housing, over-sized 40mm high-class ball screw, fixed and pre-tensioned with precision bearings, improved machine rigity, to provide superior machining accuracy and repeatability.
The BIG-PLUS spindle system assures higher rigidity, stidd-ness and accuracy of tool holders in high-speed and difficult machining applications. The dual contact precisely positions the tool holder within I micron following a tool change.
The automatic grease lubrication system is adopted for the ball screw and linear guideway, which has the advantages of convenient maintenance, environ-mental protection and low consumption, which can effectively reduce the maintenance cost of the machine tool.
24 tools magazine and Swing-arm driven by motor, fast tool change performance with random-access and bi-directional indexing.
Standard with 12,000rpm DDS spindle provide multiple options for different applica tions-15,000rpm DDS spindle or 20,000rpm Motorise spindle.
OUTSTANDING FEATURE OF HIGH PERFORMANCE, HIGH RELIABILITY AND HIGH PRODUCTIVITY, LEAD THE DESIGN TREND. The M8* series of high-performance vertical machining centers designed and manufactured by Kellenberger can meet various machining application requirements!
*The KELLENBERGER M8 is distributed through its own dedicated sales organization, which also includes a service network operating to Kellenberger standards.
Shorter machining duty cycle time and lower non-cutting time
Excellent static accuracy and Machining Accuracy
Extend tool life and improve heavy cutting capabilities
CMA (Continue Machining Accuracy) is an important test method to consider the thermal stability of machine.TB series machine tools are designed and manufactured for precision parts processing, with excellent CMA performance reaching < 0.0 I mm.
In order to better control the dimensional instability caused by heat sources during processing, the machine can be equipped with a spindle cooling device and X/Z axis linear scales.
Oil Cooler: The spindle is equipped with an oil cooler, which can promptly remove the heat generated by the high-speed rotation of the spindle, effectively control the temperature rise of the spindle, inhibit the thermal displacement of the spindle box, obtain better processing dimensional stability, and extend the life of the spindle.
Linear Scales: Both the X and Z axes can be equipped with high-resolution linear scales to form a full closed-loop detection, compensating for the thermal temperature rise and displacement generated by the movement of the transmission components, ensuring that the machine achieves better processing performance in mass production
The automatic centralized grease lubrication device can automatically and regularly fill the ball screw and guide rail with oil, also has the function of liquid level and pressure detection.
Grease lubrication has the advantages of easy maintenance, environmental protection, low loss, and can effectively reduce the cost of machine use. Compared with thin oil lubrication, it can reduce carbon emissions by 92% and electricity consumption by 96%.
Standard mechanical arm type automatic tool changer, 24 Tools. Tool changing time: 3.5 seconds (BTS0)/2.5 seconds (BT40), bi-direction random tool changing, fast and stable, special design of 90 -degree tool sleeve inversion to prevent tool sagging, fast and accurate.
Optional Mechanical arm-type automatic tool changer 32 tools (BTS0)/40 tools (BT40)
German planetary gearbox, double speed(2000 / 6000rpm), high torque and herringbone belt transmission. Ensures the features of low speed with high torque and high speed with low noise.
Automatic tool setting instrument eliminates manual setting operations,reduces non-cutting time, which can quickly measure tool length and tool diameter, also could check tool damage.
Realize rapid workpiece alignment and establish coordinate system, real-time monitoring of key dimensions, determine whether the workpiece is out of tolerance and give an alarm. Effectively improve production efficiency, ensure processing accuracy, and fully improve the effective produc-tion capacity of the equipment.
Allows deep hole drilling, stainless steel and other special materials machining by supplying 20 bar high-pressure coolant to the cutting edge, quickly discharge chips and enhance to tool life and machining accuracy.
The BT40-12000rpm spindle is equipped with a spindle oil chiller device as standard, which can effectively control the temperature rise caused by high-speed machining of the motor and improve the spindle life and machining accuracy.
Both ball screws and linear guides use automatic grease lubrication systems.This lubrication system has the advantages of easy maintenance, environmental protection low loss etc., and can effectively reduce machine maintenance costs.
Kellenberger Malaysia Snd. Bhd.
No. D17-06, Menara Suezcap1, KL Gareway, No.2, Jalan Kerinchi, Gerbang Kerinchi Lestari, 59200 Kuala Lumpur
Tel. +1 (800) 843-8801
info@kellenberger.com
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