M8 700 compact machining centers provide you with morechoices to meet yourvariousand special needs
Vertical Machining Center
KELLENBERGER M8
KELLENBERGER M8 700
High Efficiency
Shorten the machining cycle and reduce the non-cutting time
- I 2000rpm direct drive spindle(BBT40)
- High power spindle motor, maximum torque 47.
- Three-axis high Power drive servo motor
- X,Y, Z three-axis rapid speed of 36m / min, improve productivity.
- The maximum rigid tapping speed is 3000rpm
High Precision
Excellent static accuracy and Machining Accuracy
- The positioning accuracy of the full stroke reaches 0.008mm (ISO 230-2).
- Full stroke repeatability is achieved with 0.004mm (ISO 230-2).
- Strict static precision quality controlBall bar test and laser accuracy compensation to ensure mechanical static and geometric machining accuracy
High Rigidity
Extend tool life and improve heavy cutting capabilities
- The FEA finite element analysis technology provided by the Kellenberger engineering team.
- Design and build machines with balanced rigid structures to ensure optimal rigidity and longevity. Ensure that the design complies with ISO 230-2 international standards.
- X/Y/Z axes are equipped with high-strength linear rails and sliders
- Grinding grade ball-screw, low noise, low temperature rise, heavy load.
- Casting are made of high-quality cast iron to ensure the overall rigidity and machining performance.
Powerful toolmanagement function
Innovative tool management function
- .Use icons to display tool types
- Can manage up to 256 tools
- Tool life monitoring function, replace tool management function
- The loading and unloading of knives is more humane
Advanced surface the creator of the perfect surface of the workpiece
Mold processing has always been one of the most challenging applications to test the performance of CNC systems.With the SINUMERIK 828D with the “Advanced Surface” function, this challenge can be fully met.This function is a unique calculation method designed to improve the surface quality of the workpiece while significantly reducing the processing time.The new “pre-reading” algorithm comprehensively considers the entire processing path, so as to ensure that the surface of the workpiece is smooth when the mold prngram is executed for a short period of approximation
CONTROL AND SOFTWARE
Fanuc 0i MF Plus
- I 4″ color display
- Max controlled axes 5, Simultaneous controlled axes 4
- Servo ControI HRVJ
- Programming Resolution 0.00 I mm
- Part program storage size 2MB
- Tool compensation number 400
- Number of registered programs I 000
- Al contour control,Look ahead block 40 paragraphs
- USB slot, PCMCIA slot
- Embedded Ethernet
- Self-diagnosis function
- Dynamic graphic displa
SIEMENS 828D
- Compact operator panel CNC
- I 4″ color display
- Integrated QWERTY keyboard
- Advanced Surface
- LookAhead
- DSC, Dynamic Servo Control
- Acceleration with jerk limitation
- Tool management, Tool life monitoring and workpiece count
- Tools number on tool list 256
- Part programs on PPU, maximum number 750
- 5MB user memory
- Feed forward control, acceleration-dependent
- Feed forward control, velocity-dependent
- Changeover to axis mode
- Programmable acceleration
- Asynchronous subprngrams ASUB
- Execution from storage medium connected to Compact Flash card Interface on the operator panel front
- Programming language DIN 66025 and high-level language expansion
- Simulation in2D representation
- Polar coordinates programming
- Linear,Circle,Helical interpolation
- Cartesian point-to-point travel PTP
- Leadscrew error compensation
- Free screens
- Ethernet I Gbps (Windows Share/Linux/FTP)
- USB 0 interface on the front
- Technology cycles for drilling/milling
STRUCTURAL CONFIGURATION
Standard
- Fanuc 0i MF Plus System
- 12,000 rpm direct drive spindle
- Spindle chiller
- Automatic central lubrication system
- I 4″ Color flat panel display
- Ethernet interface
- Coolant tank
- Scraper Type Chip Conveyor and Chip collector
- 20 tool capacity (Automatic tool changer)
- Three-color indicator
Optional
- X/Y/Z Linear Seales
- Z-axis riser 200mm
- Air senser
- Electric cabinet air conditioner
- Part probe
- Oil mist collector
- Remote MPG
- Tool probe
- Tool breakage detection
- 4th Axis Turntable
- Automatic door
- Coolant chip flush system
- Chip bucket
- Coolant through Spindles (20/50/70 Bar)
- 48m Three-axis rapid traverse (optional for Siemens control)
KELLENBERGER M8 1000
Kellenberger designed new generation M8 machines to satisfy the most demanding production and precision component machining requirements in the Aerospace,Automotive, Mold&Die, Power engineering and Oil/gas industries
Outstanding Features
- Rapid Travel Speed 48/48/36m/min
- Y-axis Travel 610mm
- Larger Z-axis Travel 650mm
- 12,000rpm-BBT40 DDS Spindle
- Heavey Duty Roller type Linear Guideway
- Compact Footprint
Performance Control
Kellenberger adopt ISO I 0791/ISO 230-2 standard in machine assembly process, control each machine performance at best-in-class with Laser accuracy compensation and Ballbar interpolate compensation.
X/Y/Z-axis PositioningAccuracy in FullTravel: 0.006mm
X/Y/Z-axis PositioningAccuracy in FullTravel: 0.003mm
XY-axis Circular Interpolation (Ballbar) 4µm
NAS979 Trail Cutting Example
Parallelism Sµm Perpendicularity 6µm
CONTROL AND SOFTWARE
Fanuc 0i MF Plus
- I 0.4″ Display
- Max. Controlled axes:5, Simultaneous Controlled axes:4 Servo Control HRV3 Programming resolution 0.00 I mm Interpolation resolution 0.0001mm(nano interpolation)
- Metric/Inch Con version
- Part program sotrage size 2MB
- Number of registered program 1000
- Dynamic graphic display function 400 Tool offset pairs PCMCIAinterface
- Embedded ethennet interface ( I 00base)
- USB interface
- Tool life management
- Programmable Data Input Sub program call
- Custom macro
- Additional custom macro coman cariables
- Coordinate scaling
- Coordinate system rotation Programmable minror image Linear interpolation
- Circular interpolation Helical interpolation
SIEMENS 828D
- 1 0.4″ Color display
- lntergrated QWERTY keyboard Advanced Surface
- Program Look Ahead
- Dynamic Servo Control (DSC)
- Acceleration control
- Tool management (with tool life monitoring) 256 Tools
- Workpiece coordinate offset quantity ( I 00 groups) 5MB program memory
- USB/CF card expansion memory (>16G)
- DNC processing
- Graphical conversational programming
- Feedforward control Axis Synchronization in Machining
- SINUMERIK CNC programming language
- ISO language compiler
- Graphics processing simulation
- Polar coordinate programming
- Linear/circular/helical interpolation
- Coordinate System
- Programmable minror / scale/ rotate
- Pitch enror compensation
- Minimum block switching time 2ms
- Drilling and milling of standard geometries
- Contour milling
- Combined drilling and thread milling
- Thread milling
- Polygon milling
- Letter engraving
- Imperial/Metric Conversion
- Help function
- User defined cycle
- User-defined global variables
- Additional user public R variables
- Backlash compensation
- Movement time and workpiece counting
STRUCTURAL CONFIGURATION
Standard
- 12,000rpm DDS spindle
- Heavy-duty Roller Guideway
- LED Work Light
- Tri-stack Status Indicator
- Coolant Tank & Pump
- Spindle Surround Flushing
- Chip Flushing System
- Air Blast
- Coolant Washing Gun
- 24T Swing-arm ATC
- Automatic: Lub system
- Ethernet Interface
- utomatic system
- Ethernet Interface
- utomatic system
- Ethernet Interface
- utomatic system
- Ethernet Interface
Optional
- 30T Tool Changer, BT40
- 6000 rpm Belt-driven spindle, BBTS0
- Spindle Oil Chiller
- High-Speed Machining Package
- X/Yrz Linear Scales
- Hinge-type Chip Coveyor
- Scrape-type Chip Coveyor
- Automatic Door
- Tool Probe
- Part Probe
- Tool Broken Detector
- Oil-mist Collector
- Oil Skimmer
- Electric Cabinet Air Conditioner
- Air Seal Detector
- Automatic Power-off
- CTS 20/50/70Bar
Machine Base
Highly engineered machine base manufactured from high quality grey cast iron, verified with FEA, heavily ribbed throughout to ensure high overall rigidity and thermal stability.
Heavy Duty Roller Type Linear Guideway
Over-sized 45mm high-quality, high rigid roller-type linear guideways, equip with heavy-du-ty slide block, provide great positioning accuracy and superior heavy cutting performance-very low friction and high stiffness for long machine life.
Larger Z-Axis Travel
Best-in-class Z-axis design, 650mm large travel, distance from spindle nose to work table upto 150mm to 800mm, provide extremely wide working area for mostly application, support up to 4th axis rotary tableup to IS”, no Z-axis raiser required.
Ball Screw and bearing
Enhanced bearing housing and motor housing, over-sized 40mm high-class ball screw, fixed and pre-tensioned with precision bearings, improved machine rigity, to provide superior machining accuracy and repeatability.
Big Plus
The BIG-PLUS spindle system assures higher rigidity, stidd-ness and accuracy of tool holders in high-speed and difficult machining applications. The dual contact precisely positions the tool holder within I micron following a tool change.
Automatic Grease Lubrication System
The automatic grease lubrication system is adopted for the ball screw and linear guideway, which has the advantages of convenient maintenance, environ-mental protection and low consumption, which can effectively reduce the maintenance cost of the machine tool.
Automatic Tool Changer
24 tools magazine and Swing-arm driven by motor, fast tool change performance with random-access and bi-directional indexing.
Precision Spindle
Standard with 12,000rpm DDS spindle provide multiple options for different applica tions-15,000rpm DDS spindle or 20,000rpm Motorise spindle.
KELLENBERGER M8 1300 1600
OUTSTANDING FEATURE OF HIGH PERFORMANCE, HIGH RELIABILITY AND HIGH PRODUCTIVITY, LEAD THE DESIGN TREND. The M 8 series of high-performance vertical machining centers designed and manufactured by Kellenberger can meet various machining application requirements!
High Efficiency
Shorter machining duty cycle time and lower non-cutting time
- Spindle Motor Power: IB.SkW
- MB comes standard with 6000 rpm BT 50 optional with I gear box, 12000 rpm direct drive BT 40 spnidle
- High Feed rate: Maximum rapid traverse rate of 36m / min on X,Y axes
- Maximum cuttingfeed rate up to 12m / min
High Precision
Excellent static accuracy and Machining Accuracy
- Full stroke positioning accuracy is 012 mm (ISO 230-2)
- Full stroke repeatability is 0.006mm (ISO 230-2)
- Circular machining, roundness reaches 4
- NAS 979 round-diamond-shaped integrated cutting processing example, parallelism 7µm, verticality Bµm
High Rigidity
Extend tool life and improve heavy cutting capabilities
- Using FEA finite element analysis technology to make the machine more rigid, more balanced structure, and improving the service life of the machine.
- The design complies with the international standard ISO230-2
- Roller linear guideways design on X,Y & Z axes, low static and dynamic.
- Grinding grade ball screw features low noise, low thermal growth and heavy duty
- Rigid C-frame structure design, head stock, column, and base are made of high-quality cast iron, contributing to overall rigidity and machining
CONTROL AND SOFTWARE
Fanuc 0i MF Plus
- 10.4″ Display
- Max. Controlled axes:5, Simultaneous Controlled axes:4
- Servo Control HRV3
- Programming resolution 0.00 I mm Interpolation resolution
- 0.000 Imm(nano interpolation)
- Metric/Inch Conversion
- Part program sotrage size 2M B Number of registered program I000 Dynamic graphic display function
- 400Tool offset pairs PCMCIA interface Embedded ethernet interface (IOObase)
- USB interface
- Programmable Data Input
- Sub program call
- Custom macro
- Additional custom macro comman variables Coordinate scaling
- Coordinate system rotation Programmable mirror image Spiral interpolation
- Tool life management Memory Card Edit Run
- Tangential speed constant control Feed speed override
- JOG magnificacion
- Bell-shaped acceleration/deceleration for rigid tapping
SIEMENS 828D
- 10.4″Color display
- lntergrated QWERTY keyboard
- Advanced Surface
- Program Look Ahead
- Dynamic Servo Control (DSC)
- Acceleration control
- Tool management (with tool life monitoring) 256Tools
- Workpiece coordinate offset quantity ( I 00 groups)
- 5MB program memory
- USB/CFcard expansion memory (> I6G) DNC processing
- Graphical conversational programming
- Feed forward control
- Axis Synchronization in Machining SINUMERIK CNC programming language ISO language compiler
- Graphics processing simulation Polar coordinate programming Linear/circular/helical interpolation Coordinate System programmable mirror/ scale/ rotate
- Pitch error compensation
- Backlash compensation
- Movement time and workpiece counting Help function
- User defined cycle
- User-defined global variables Additional user public R variables Minimum block switching time 2ms
- Drilling and milling of standard geometries Contour milling
- Combined drilling and thread milling
- Thread milling Polygon milling Letter engraving
- Imperial/Metric Conversion Operation history
- Alarm history
- Backlash compensation
- Movement time and workpiece counting
CMA Performance
CMA (Continue Machining Accuracy) is an important test method to consider the thermal stability of machine.TB series machine tools are designed and manufactured for precision parts processing, with excellent CMA performance reaching < 0.0 I mm.
High-Precision Control Measures (optional)
In order to better control the dimensional instability caused by heat sources during processing, the machine can be equipped with a spindle cooling device and X/Z axis linear scales.
Oil Cooler: The spindle is equipped with an oil cooler, which can promptly remove the heat generated by the high-speed rotation of the spindle, effectively control the temperature rise of the spindle, inhibit the thermal displacement of the spindle box, obtain better processing dimensional stability, and extend the life of the spindle.
Linear Scales: Both the X and Z axes can be equipped with high-resolution linear scales to form a full closed-loop detection, compensating for the thermal temperature rise and displacement generated by the movement of the transmission components, ensuring that the machine achieves better processing performance in mass production
Automatic Centralized Grease Lubrication
The automatic centralized grease lubrication device can automatically and regularly fill the ball screw and guide rail with oil, also has the function of liquid level and pressure detection.
Grease lubrication has the advantages of easy maintenance, environmental protection, low loss, and can effectively reduce the cost of machine use. Compared with thin oil lubrication, it can reduce carbon emissions by 92% and electricity consumption by 96%.
Swing arm type ATC
Standard mechanical arm type automatic tool changer, 24 Tools. Tool changing time: 3.5 seconds (BTS0)/2.5 seconds (BT40), bi-direction random tool changing, fast and stable, special design of 90 -degree tool sleeve inversion to prevent tool sagging, fast and accurate.
Optional Tool changer
Optional Mechanical arm-type automatic tool changer 32 tools (BTS0)/40 tools (BT40)
Two speed gearbox
German planetary gearbox, double speed(2000 / 6000rpm), high torque and herringbone belt transmission. Ensures the features of low speed with high torque and high speed with low noise.
Tool probe
Automatic tool setting instrument eliminates manual setting operations,reduces non-cutting time, which can quickly measure tool length and tool diameter, also could check tool damage.
Part Probe
Realize rapid workpiece alignment and establish coordinate system, real-time monitoring of key dimensions, determine whether the workpiece is out of tolerance and give an alarm. Effectively improve production efficiency, ensure processing accuracy, and fully improve the effective produc-tion capacity of the equipment.
Coolant Through Spindle
Allows deep hole drilling, stainless steel and other special materials machining by supplying 20 bar high-pressure coolant to the cutting edge, quickly discharge chips and enhance to tool life and machining accuracy.
Spindle Oil Chiller
The BT40-12000rpm spindle is equipped with a spindle oil chiller device as standard, which can effectively control the temperature rise caused by high-speed machining of the motor and improve the spindle life and machining accuracy.
Auto Grease Lubrication
Both ball screws and linear guides use automatic grease lubrication systems.This lubrication system has the advantages of easy maintenance, environmental protection low loss etc., and can effectively reduce machine maintenance costs.
