Inherit the characteristics of high precision, high rigidity and high efficiency of Kellenberger machines. At the same time, it also has the characteristics of high processing stability small footprint, and can be integrated with an automativ integrated machine, which can meet the needs of various applications.
CNC Precision Turning Lathe
CNC Precision Turning Center
KELLENBERGER T8
KELLENBERGER T8
Precision Caracteristics
High Precision - Stable Static & Dynamic Accuracy
- X, Z axis full stroke positioning accuracy 008mm, repeat positioning accuracy 0.004mm (ISO 230-2)
- Excellent CMA performance ensures dimensional stability during long-term processing
- Processing Example: Material BSB, spindle speed I 250rpm, can obtain processing roundness 7µm, surface roughness Ra0.25µm
- The unique “Thermo centric” thermal balance design of the spindle box ensures stable dimensional accuracy of the processed
High Rigidity - Strong heavy-duty Cutting Capability
- The Machine base is made of high-quality gray cast iron, which has excellent rigidity, durability and thermal
- Benefit of FEA finite element analysis technology of Hardinge group engineering team to make the mechanical structure more balanced and ensure the best rigidity and longevity.
- Equipped with heavy-duty linear guide, which can increase the rigidity by more than 30% and longer the life of the
- The standard I0-station turret can be installed with 25mm square shank and 40mm round shank, which has stronger heavy cutting
High Efficiency - Saving Processing and Non-CuttingTime
- High spindle speed: T8″150″ spindle speed 6000rpm, T8″200″ spindle speed S000rpm, which can achieve high-speed and efficient
- Fast traverse speed: X, Z axis fast traverse speed can reach 30m/min, effectively saving non-cutting
- Fast tool change speed:The turret is driven by servo motor, hydraulically locked, and there is no lifting structure for tool change, with high precision and fast response.
- The integrated design of single machine automation can achieve more efficient and stable processing
STRUCTURAL CONFIGURATION
High-rigidity Structure
The base is made of high-quality gray cast iron, and the FEA finite element analysis technology of the KELLENBERGER Group engineering team is used to ensure the most rational structure of the machine, ensuring that the machine has higher rigidity, durability and thermal stability
Thermo Centric Heat Balance
The spindle box adopts the “Thermo centric” heat balance structure design, which uses the principles of symmetry and thermal isolation to minimize the transfer of heat, so that the possibility of centerline displacement caused by thermal deformation of the spindle head is minimized, effectively ensuring the stability of workpiece dimensional accuracy.
The base is designed with an exhaust structure to optimize the thermal temperature rise model of the machine and reduce the impact of long-term operation of the machine on processing stability.
High-Precision Transmission System
The X and Z axes use 32mm double-nut precision ball screws and are pre-tensioned.
The servo motor and the screw adopt a direct-connected structure transmission, with a reinforced bearing support seat to ensure the transmission rigidity and dimensional stability.
The X and Z axes are equipped with 34mm large-size linear guides, and the two Z axis guides are installed at different heights to provide optimal anti-interference and rigidity.
Optimized Floor Space Layout
The chip conveyor and water tank that come standard with TB can be easily placed in the right or rear row without the need for additional accessories, allowing users to flexibly arrange the machine on site.
TB “L” models offer side or rear row configurations, and different combinations can be selected according to site conditions.
Reinforced MT#4 Tailstock
TB can be equipped with a reinforced hydraulic jacking tailstock, which can be programmed with M code to achieve stable and reliable processing under high thrust conditions.
TB “L” models are equipped with a servo tailstock as standard, which can realize rapid positioning of the servo motor through programming and adjust the motor thrust. Equipped with a 45mm heavy-duty linear roller guide, it has the advantages of fast response speed, high stability and wide application range.
CMA Performance
CMA (Continue Machining Accuracy) is an important test method to consider the thermal stability of machine.TB series machine tools are designed and manufactured for precision parts processing, with excellent CMA performance reaching < 0.0 I mm.
High-Precision Control Measures (optional)
In order to better control the dimensional instability caused by heat sources during processing, the machine can be equipped with a spindle cooling device and X/Z axis linear scales.
Oil Cooler: The spindle is equipped with an oil cooler, which can promptly remove the heat generated by the high-speed rotation of the spindle, effectively control the temperature rise of the spindle, inhibit the thermal displacement of the spindle box, obtain better processing dimensional stability, and extend the life of the spindle.
Linear Scales: Both the X and Z axes can be equipped with high-resolution linear scales to form a full closed-loop detection, compensating for the thermal temperature rise and displacement generated by the movement of the transmission components, ensuring that the machine achieves better processing performance in mass production
Automatic Centralized Grease Lubrication
The automatic centralized grease lubrication device can automatically and regularly fill the ball screw and guide rail with oil, also has the function of liquid level and pressure detection.
Grease lubrication has the advantages of easy maintenance, environmental protection, low loss, and can effectively reduce the cost of machine use. Compared with thin oil lubrication, it can reduce carbon emissions by 92% and electricity consumption by 96%.
TB Integrated Automation
Inherit the characteristics of high precision, high rigidity and high efficiency of Kellenberger machines. At the same time, it also has the characteristics of high processing stability small footprint, and can be integrated with an automativ integrated machine, which can meet the needs of various applications.
CONTROL AND SOFTWARE
Fanuc 0i TF Plus
- I 4″ color display
- Part program storage size 2MB
- Number of registered programs I 000
- Servo Control HRV3
- Two-axis interpolation
- Programming Resolution 0.001mm
- Nano interpolation
- PCMCIA Interface
- Embedded Ethernet ( I 00base
- USB interface
- Tool offset pairs, 128 pairs
- Custom macro program programmable
- Data Input
- Sub-program call
- Run hour and parts count display
- Graphic Function
- Linear interpolation
- Thread cutting retract
- Help function
- Dynamic graphic display
- Circular interpolation
- Feed per minute/Feed per revolution
- Self-diagnosis function
- Variable pitch thread cutting
- Thread cutting
- Fixed tangent speed control
Siemens 828D-Non-EU Markets
- Compact operator panel CNC
- I 4″ color display
- Integrated QWERTY keyboard
- Tool management
- 3MB user memory
- Tool life monitoring and work piece count
- Tools I cutting edges number in tool list
- Acceleration with jerk limitation
- Feed forward control, acceleration-dependent
- Feed forward control, velocity-dependent
- Changeover to axis mode
- Programmable acceleration
- Asynchronous subprograms ASUB
- Polar coordinates programming
- USB flash drive
- Spindle speed limitation min./max.
- Constant cutting speed
- Cartesian point-to-point travel PTP
- Programming language CIN 66025 and high-level language expansion
- Part programs on PPU, maximum number 750
- Geometry processor with programming graphidfree contour input (contour calculator)
- Simulation in 2D representation
- Predefined user variables