VERTICAL Machining Center

KELLENBERGER M80

KELLENBERGER M80

The new generation high—precision vertical machining center designed and manufactured by Kellenberger delivers outstanding performance in efficiency, rigidity and precision, and can meet the diverse processing application requirements.

The whole machine features a rational structural design with higher overall rigidity and better thermal stability, serving as a reliable solution for machining difficult—to—cut materials and applications with high requirements for precision and surface quality.

STRUCTURAL FEATURES

  • High-quality cast iron machine base with FEA (Finite Element Analysis) applied in design, ensuring a more rational machanical structure, excellent rigidity, durability and thermal stability.
  • Equipped with internal doule-screw chip removal and external rear chip removal, enabling fast and effective chip clearing to acoid chip accumulation.
  • X/Y/Z axes adopt 35/45/45mm heavy-duty roller-type linear guideways respectively, enhancing machining rigidity and antivibration performance.
  • Z-axis with an ultra-large travel of 650mm and the spindle nose to the maximum height of the worktale up to 800mm, meeting the processing needs of various parts.
  • Integrated motor seats and bearing blocks on the saddle and column are machined in one operation, ensuring higher assembly accuracy and long-term machining stability.
  • 170-specification 12,000rmp precision direct-drive spindle with bbT 40 dualcontact taper bore, achieving better clamping accuracy and clamping rigidity at high speeds.
  • Vertically mounted tool magazine minimizes the impact of magazine weight and tool change vibration on machining accuracy; the external layout facilitates daily maintenance and overhaul.
  • Key contact surfaces of castings such as the column and base are manually scraped and ground to ensure higher rigidity and precision of the whole machine.

CONFIGURATION

Standard

  • 12.000rpm precision DDS Spindle
  • Spindle Oil Chiller
  • 30T swing-arm ATC
  • Heavy duty Roller Guideway
  • LED light
  • Tri-stacks Status Indicator
  • Internal double-screw chip removal
  • Scrape-type chip coneyor
  • Coolant tank and pump
  • Surround Tool Coolant

Optional

  • X/Y/Z axis linear scales
  • Automatic door
  • Hinge Type Chip Conveyor
  • In-machine tool probe
  • Part Probe
  • Tool broken detector
  • Oil-water seperator
  • Air seal detector
    • Through-spindel center highpreassure coolant (20Bar)
    • Through-spindle center highpreassure coolant (50/70Bar)

CONTROL AND SOFTWARE

Fanuc 0i MF Plus

  • 10.4″ Display
  • Max Controlled axes:5,
  • Simultaneous Controlled axes:4
  • Servo Control HRV3
  • Programming resolution 0.001mm
  • Interpolation resolution 0.0001mm (nano interpolation)
  • Metric/Inch Conversion
  • Part program storage size 2MB
  • Number of registered program 1000
  • Dynamic graphic display
  • 400 Tool offset pairs
  • PCMCIA interface
  • Embedded ethernet interface (100base)
  • Tool life management
  • Tangential speed constant control
  • Automatic acceleration / deceleration
  • Feed speed override
  • JOG magnification
  • Bell-shaped acceleration / deceleration for rigid tapping
  • Programmable Data Input
  • Sub programm call
  • Custom macro
  • Additional custom macro
  • common variables
  • Coordinate scaling
  • Coordinate system rotation
  • Programmable mirror image
  • Linear interpolation

Siemens 828D

  • 10.4″ display
  • Integrated QWERTY keyboard
  • Advanced Surface
  • Program Look Ahead
  • Dynamic Servo Control
  • Jerk Control
  • Tool management (with tool life monitoring)
  • 256 Tools
  • Workpiece coordinate offset quantity(100 groups)
  • 5MB program memory
  • USB/CF card expansion memory (>16G)
  • DNC processing
  • Graphical conversational programming
  • Feedforward control
  • Axis Synchronization in Mac
  • SINUMERIK CNC programming language
  • ISO language compiler
  • Graphics processing simulation
  • Polar coordinate programming
  • Linear / circular / helical interpolation Coordinate System
  • Programmable mirror / scale / rotate
  • Minimum block switching time 2ms
  • Drilling and milling of standard geometries
  • Contour milling
  • Comined drilling and thread milling
  • Thread milling
  • Polygon milling
  • Letter engraving
  • Imperial / Metric Conversion
  • Alarm History
  • Help function
  • User defined cycle
  • User-defined global variables
  • Backlash compensation
  • Movement time and workpiece counting Pitch error compensation

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