MULTIFUNCTION

KELLENBERGER
T1000

Modular cylindrical grinding machine

Hydrostatic guides and wide range of applications

Synchronous machining, prism and bar grinding, as well as the integration of additional operations

Kellenberger Multifunction KELLENBERGER T1000
Kellenberger Software Button

KELLENBERGER T1000

The modular KELLENBERGER T1000 cylindrical grinding machine was developed for the numerous manufacturing requirements in the production of medium and large batches. The machine is characterized by hydrostatic guides and a wide range of applications. The KELLENBERGER T1000 production machine offers synchronous machining, prism and bar grinding as well as the integration of additional operations. Automation solutions range from small integrated handling to complex systems with autonomous cells.

Kellenberger Multifunction KELLENBERGER T1000

FEATURES AND OPTIONS

  • Axis configuration
    • Range +6° to -30° configurable

    Burr-free grinding

    • Production of sharper, burr-free edges

    Prismatic grinding system

    • Very efficient production grinding process
    • Shortest part changeover time, fast retooling
    • Fully integrated handling with modular peripherals and high autonomy

    Grinding of hardened bar material

    • High-precision parts can be finish-ground directly from hardened bar stock
    • Optimal process for the production of unmachined parts with high-precision centers and minimal oversize for subsequent machining operations

    Automation

    • Modular concept for peripheral devices and handling systems
    • Wide range of applications from small integrated handling to complex systems with autonomous cells
    • Unrestricted use, water or oil
    • Customized solutions possible

CONTROL AND SOFTWARE

The KELLENBERGER T1000 is equipped with the latest SIEMENS SINUMERIK ONE:

  • SIEMENS SINUMERIK ONE with 24″ touch display
  • Process-optimized operation

The control system software was developed by process and sanding specialists and thus enables optimum programming of sanding and dressing processes. A particular highlight is the integration of part-specific features such as measurement technology, handling and additional processing units.

TECHNICAL DATA

Specifications
Center width (workpiece length)
400 mm
Centre height
125 / 175 mm
Workpiece diameter
< 250 / 350 mm
Workpiece weight
150 kg
Load when working with a chuck
200 Nm
Supply voltage
400 V / 460 V
Power requirement depending on equipment
35 A - 80 A
Length x width
2.4m x 2.9m
Total weight
6'300 kg
Table / slide Z-axis
Travel range
600 mm
Feed rate Speed
30 000 mm/min
Scale resolution
0.01 µm
Cross slide X-axis
Travel range
350 mm
Feed rate Speed
15 000 mm/min
Scale resolution
0.01 µm
Turned parts B1
Swivelling range
optional
Swivel speed
optional
Automatic indexing Resolution
n.a.
Encoder resolution
n.a.
Drehteile B2
Swivelling range
n.a.
Swivel speed
n.a.
Automatic indexing Resolution
n.a.
Encoder resolution
n.a.
Grinding head
Type
Production
External grinding
Drive motor Water-cooled
10 / 20kW
Power Peripheral speed
45 / 60 m/s
Grinding wheel dimensions
Ø 400 x 80 mm / Ø 500 x 120 mm / Ø 600 x 120 mm
Internal grinding
Bore of the holder
n.a.
Max. Max. power HF spindles
n.a.
Max. max. rotational speeds
n.a.
Workpiece headstock
Type
Standard / Optional
Speed range
1 - 1 500 / 3 000 min-1
Mounting cone
MT5 / MT6
External short taper ISO 702-1
Ø 70 / Ø 90 mm
Roundness accuracy for fly grinding
0.4 / 0.2 μm
Encoder resolution
0.00001 Grad
Precision adjustment
n.a.
Tailstock
Mounting cone
MT3
Stroke
80 mm
Precision adjustment
± 60 µm
CNC control
Control
SIEMENS SINUMERIK ONE
Machine operation
HMI
SIEMENS HMI
Software modules
Tool management
Standard
Global dresser
n.a.
Global calibration
n.a.
Tool type Cup wheel
n.a.
Tool correction
Standard
AppOutOfRound (CAPTO)
n.a.
gSHAPE (with DXF import)
n.a.
Measurement of tool holder with gSET
n.a.
Out of round grinding
n.a.
Jig grinding
n.a.

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