AUTOMATION

KELLENBERGER
Automation Solutions

Machine automation enables unmanned shifts and multi-machine operation.

Kellenberger offers automation for the K100, K1000, VM30, VM1000, T1000, and H2000.

Our solutions boost manufacturing flexibility.

SMART AUTOMATION. MAXIMUM EFFICIENCY.

Machine automation has long been a major topic in every production environment, as it allows for entire shifts to be operated without human intervention or enables multi-machine operation during regular shifts. At Kellenberger, we continuously focus on automation solutions for our series KELLENBERGER K100, KELLENBERGER K1000, KELLENBERGER VM30, KELLENBERGER VM1000, KELLENBERGER T1000, and KELLENBERGER H2000. These solutions are optimally tailored to significantly increase flexibility in manufacturing for our customers. We offer both standard automation and customized solutions.

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Kellenberger Automation Solutions

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BENEFITS OF OUR AUTOMATION SOLUTIONS

  • Increased Efficiency: Automation reduces the need for manual intervention, allowing for more consistent and efficient production processes.
  • Cost Savings: By reducing labor costs and minimizing errors, automation can lead to significant cost savings over time.
  • Enhanced Flexibility: Our automation solutions are designed to be adaptable, allowing for quick changes in production processes to meet varying demands.
  • Improved Quality: Automation ensures precision and consistency, leading to higher quality products and reduced waste.
  • Safety: Automated systems can handle hazardous tasks, reducing the risk of injury to workers.

OUR APPROACH

  • Consultation: We work closely with our customers to understand their specific needs and challenges.
  • Customization: We develop tailored automation solutions that fit seamlessly into existing production lines.
  • Implementation: Our team of experts ensures smooth installation and integration of automation systems.
  • Support: We provide ongoing support and maintenance to ensure optimal performance of our automation solutions.

At Kellenberger, we are committed to helping our customers achieve their production goals through innovative and reliable automation solutions. Contact us today to learn more about how we can help you enhance your manufacturing processes.

OUR AUTOMATION SOLUTIONS.

KELLENBERGER A9000 FLEX

The Ultimate Automation Solution for Precision Grinding

The KELLENBERGER A9000 FLEX is Kellenberger’s advanced customized pallet automation system, designed for shaft and chuck parts. With its telescopic gantry beam, it ensures seamless operation without interfering in the machine room.

Key Features:

  • No gantry beam in the machine room – Maximized workspace efficiency

  • Quick-change gripper heads – Effortless transition between shaft and chuck parts

  • Autonomy of 9 pallets – Increased productivity and minimal operator intervention

KELLENBERGER A900 STEP

The Universal Automation Solution

The KELLENBERGER A900 STEP is a versatile automation system designed for all Kellenberger machine series. It offers seamless handling of shaft and chuck parts, ensuring maximum flexibility and efficiency in your production.

Key Features:

  • Compatible with all Kellenberger machine series

  • Quick-change gripper heads – Easy switch between shaft and chuck parts

  • Autonomy of 5 pallets – Reliable and efficient operation

  • Additional options available – Including blow-off and measuring solutions for enhanced precision

KELLENBERGER A90 FLY

The Compact and Cost-Effective Automation Solution

The KELLENBERGER A90 FLY is the ideal universal loader for starting automation. Designed specifically for shaft parts, it offers a small footprint while ensuring high efficiency and reliability.

Key Features:

  • Designed for shaft parts – Optimized handling and precision

  • Small footprint – Space-saving design for easy integration

  • Cost-effective solution – Affordable entry into automation

  • Autonomy of 2 pallets – Expandable up to 5 pallets for increased flexibility

KELLENBERGER A90 REX

The Efficient and Fast Automation Solution

The KELLENBERGER A90 REX offers a small footprint and a cost-effective solution for automating your production. Designed for fast integration, it ensures quick set-up times and smooth changeovers, making it an ideal choice for manufacturers looking to boost productivity without compromising on efficiency.

Key Features:

  • Small footprint – Compact design for optimal space utilization

  • Cost-effective solution – Affordable and efficient automation

  • Short delivery time – Thanks to standardization for quick deployment

  • Quick set-up and changeover – Streamlined processes for faster turnaround

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In terms of precision, the K100 has enabled us to make a quantum leap. We now grind with a reliability of 2 µm. The surface finish of the machined tool holders is so good that, with the same polishing times, the results are many times better—from Ra 0.3–0.4 µm to now below Ra 0.1.

Alexander Scheitenberger, Segment ManagerRöhm GmbH
“

The machine and automation were customized to meet our needs and specifications. Due to the high precision required, our workpieces have specific machining requirements. For example, we needed two probes to check the axial runout of the back side and the diameters of the holes during machining. We also needed a 3-jaw chuck on the robot to ensure the parts were securely clamped. The K1000’s wide range of options truly leaves nothing to be desired.

Thomas Lutz, Head of the Cylindrical Parts DepartmentMAAG Pump Systems AG
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The machine’s flexibility—such as the ability to perform out-of-round, thread, and coordinate grinding—is very beneficial to us. Every day, we machine a wide variety of different workpieces, often with challenging geometries. One of our specialties is grinding polygonal mounts. Here, the highest surface finish and fit accuracy are essential. This cannot be achieved solely through the operator’s grinding expertise.

Albert Rißler, Managing DirectorR&G Technologie GmbH
“

We sent inquiries (regarding the desired automated machine solution) to all eligible grinding machine manufacturers … But only Kellenberger submitted a comprehensive proposal with a compelling solution and was therefore ultimately awarded the contract.

Stefan Haas, Head of Mechanical ManufacturingGerresheimer Werkzeugbau Wackersdorf GmbH
“

The (automated) K100 significantly contributes to increased productivity and efficiency, as well as consistently high quality. In addition, the solution reduces manual effort and minimizes sources of error. Our colleagues can now easily operate multiple machines at the same time.

Christian Dangelmaier, Production ManagerMAPAL Dr. Kress SE & Co. haasKG

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